Many of the products being manufactured today have a technical component. In order for the high-tech functionality of these products to properly manifest, semiconductors are needed to create complex electrical circuits.
Designing and assembling these semiconductors can be a real challenge, especially with the constant need to make products more compact and streamlined. If you are looking to improve the quality and function of your semiconductors, there are three essential assembly components that you must account for.
Semiconductors are created by attaching several circuits to a main board in order to create the intricate electrical pathways needed to power your consumer products. Ensuring that each electrical circuit remains firmly in place is critical when it comes to the functionality of your products.
Adhesion should be a major component in any semiconductor assembly. Solder paste can be used to keep circuits in place. You might also consider utilizing an adhesive film if your semiconductors need to have controlled bond lines in order to function properly.
The circuits attached to your semiconductor will be exposed to high temperatures and physical stress as your products are used by consumers over time. The semiconductor must be able to withstand these stresses.
Conductive coatings can give your circuits the added stability needed to remain functional over the life of your products. Semiconductor assembly should always feature a conductive coating element to extend the life of the semiconductor itself and preserve the function of each electrical circuit used to power your products.
Many different metals are used when creating a semiconductor board. Metals like gold, copper, and aluminum could corrode if exposed to moisture in the air. This corrosion could seriously compromise the function of your semiconductors, rendering your products useless.
Incorporating encapsulation into your semiconductor assembly processes is a simple and effective way to ensure corrosion is kept to a minimum. During encapsulation, the entire assembled semiconductor is submerged in a specialized liquid epoxy. As the epoxy cures, it protects your sensitive circuits against damage while still allowing for the flow of the electrical currents that power your products.
Semiconductor assembly might seem like a straightforward process, but the components included in your assembly process can have a dramatic impact on the durability and performance of your end products. Invest in quality adhesion, conductive coating, and full encapsulation to ensure that your semiconductors are able to withstand the test of time. For more information, reach out to a company like Unisem.